Thanks for the explanation.
I am rather limited in what I can do on a production system, so it is not (administratively) easy to re-compile and re-deploy the code.
Right now I have configured the server to never kill a thread from threadpool - by specifying max_spare_servers=max_servers. The server has not crashed for two days now, but that may be a coincidence - low load during the holidays helps with the stability. I should be able to tell for sure next week.
I have a bunch of backtraces. Please let me know if you see anything suspicious in there.
bt #1:
#0 0xb47d1ab6 in mysql_st_execute (sth=0xaf13a1a8, imp_sth=0xadf537a8) at dbdimp.c:3209
#1 0xb47da215 in XS_DBD__mysql__st_execute (my_perl=0xb831a08, cv=0xb1e16858) at mysql.xsi:588
#2 0xb70740ab in XS_DBI_dispatch () from /opt/server/lib/perl5/i686-linux-thread-multi/auto/DBI/DBI.so
#3 0xb76a841e in Perl_pp_entersub () from /opt/server/lib/perl5/5.10.1/i686-linux-thread-multi/CORE/libperl.so
#4 0xb76a6841 in Perl_runops_standard () from /opt/server/lib/perl5/5.10.1/i686-linux-thread-multi/CORE/libperl.so
#5 0xb7641500 in Perl_call_sv () from /opt/server/lib/perl5/5.10.1/i686-linux-thread-multi/CORE/libperl.so
#6 0xb7642284 in Perl_call_pv () from /opt/server/lib/perl5/5.10.1/i686-linux-thread-multi/CORE/libperl.so
#7 0xb72026ad in rlmperl_call () from /opt/server/radius/lib/rlm_perl.so
#8 0x08063524 in modcall ()
#9 0x0805ffe7 in indexed_modcall ()
#10 0x080602fc in module_accounting ()
#11 0x0804e9d1 in rad_accounting ()
#12 0x0806df65 in radius_handle_request ()
#13 0x080661d0 in request_handler_thread ()
#14 0xb759c4c0 in start_thread () from /lib/i686/cmov/libpthread.so.0
#15 0xb734384e in clone () from /lib/i686/cmov/libc.so.6
bt #2:
#0 0xb7690c80 in Perl_pad_undef () from /opt/server/lib/perl5/5.10.1/i686-linux-thread-multi/CORE/libperl.so
#1 0xb764db67 in Perl_cv_undef () from /opt/server/lib/perl5/5.10.1/i686-linux-thread-multi/CORE/libperl.so
#2 0xb76dcf5a in Perl_sv_clear () from /opt/server/lib/perl5/5.10.1/i686-linux-thread-multi/CORE/libperl.so
#3 0xb76dd288 in Perl_sv_free2 () from /opt/server/lib/perl5/5.10.1/i686-linux-thread-multi/CORE/libperl.so
#4 0xb76dd391 in Perl_sv_free () from /opt/server/lib/perl5/5.10.1/i686-linux-thread-multi/CORE/libperl.so
#5 0xb76dcd57 in Perl_sv_clear () from /opt/server/lib/perl5/5.10.1/i686-linux-thread-multi/CORE/libperl.so
#6 0xb76dd288 in Perl_sv_free2 () from /opt/server/lib/perl5/5.10.1/i686-linux-thread-multi/CORE/libperl.so
#7 0xb70af022 in XS_Sys__Syslog_closelog_xs () from /opt/server/lib/perl5/5.10.1/i686-linux-thread-multi/auto/Sys/Syslog/Syslog.so
#8 0xb76c941e in Perl_pp_entersub () from /opt/server/lib/perl5/5.10.1/i686-linux-thread-multi/CORE/libperl.so
#9 0xb76c7841 in Perl_runops_standard () from /opt/server/lib/perl5/5.10.1/i686-linux-thread-multi/CORE/libperl.so
#10 0xb7662500 in Perl_call_sv () from /opt/server/lib/perl5/5.10.1/i686-linux-thread-multi/CORE/libperl.so
#11 0xb7663284 in Perl_call_pv () from /opt/server/lib/perl5/5.10.1/i686-linux-thread-multi/CORE/libperl.so
#12 0xb72236ad in rlmperl_call () from /opt/server/radius/lib/rlm_perl.so
#13 0x08063524 in modcall ()
#14 0x0805ffe7 in indexed_modcall ()
#15 0x0806037c in module_authenticate ()
#16 0x0804f908 in rad_authenticate ()
#17 0x0806df65 in radius_handle_request ()
#18 0x080661d0 in request_handler_thread ()
#19 0xb75bd4c0 in start_thread () from /lib/i686/cmov/libpthread.so.0
#20 0xb736484e in clone () from /lib/i686/cmov/libc.so.6
bt#3:
#0 0xb77a2424 in __kernel_vsyscall ()
#1 0xb72d6640 in raise () from /lib/i686/cmov/libc.so.6
#2 0xb72d8018 in abort () from /lib/i686/cmov/libc.so.6
#3 0xb731348d in __libc_message () from /lib/i686/cmov/libc.so.6
#4 0xb7319764 in malloc_printerr () from /lib/i686/cmov/libc.so.6
#5 0xb731b966 in free () from /lib/i686/cmov/libc.so.6
#6 0xb76d81b1 in Perl_safesysfree () from /opt/server/lib/perl5/5.10.1/i686-linux-thread-multi/CORE/libperl.so
#7 0xb77040a8 in Perl_sv_clear () from /opt/server/lib/perl5/5.10.1/i686-linux-thread-multi/CORE/libperl.so
#8 0xb7704288 in Perl_sv_free2 () from /opt/server/lib/perl5/5.10.1/i686-linux-thread-multi/CORE/libperl.so
#9 0xb70d6022 in XS_Sys__Syslog_closelog_xs () from /opt/server/lib/perl5/5.10.1/i686-linux-thread-multi/auto/Sys/Syslog/Syslog.so
#10 0xb76f041e in Perl_pp_entersub () from /opt/server/lib/perl5/5.10.1/i686-linux-thread-multi/CORE/libperl.so
#11 0xb76ee841 in Perl_runops_standard () from /opt/server/lib/perl5/5.10.1/i686-linux-thread-multi/CORE/libperl.so
#12 0xb7689500 in Perl_call_sv () from /opt/server/lib/perl5/5.10.1/i686-linux-thread-multi/CORE/libperl.so
#13 0xb768a284 in Perl_call_pv () from /opt/server/lib/perl5/5.10.1/i686-linux-thread-multi/CORE/libperl.so
#14 0xb724a6ad in rlmperl_call () from /opt/server/radius/lib/rlm_perl.so
#15 0x08063524 in modcall ()
#16 0x0805ffe7 in indexed_modcall ()
#17 0x0806037c in module_authenticate ()
#18 0x0804f908 in rad_authenticate ()
#19 0x0806df65 in radius_handle_request ()
#20 0x080661d0 in request_handler_thread ()
#21 0xb75e44c0 in start_thread () from /lib/i686/cmov/libpthread.so.0
#22 0xb738b84e in clone () from /lib/i686/cmov/libc.so.6
bt #4
#0 0xb7673132 in Perl_av_fetch () from /opt/server/lib/perl5/5.10.1/i686-linux-thread-multi/CORE/libperl.so
#1 0xb708c788 in DD_dump () from /opt/server/lib/perl5/5.10.1/i686-linux-thread-multi/auto/Data/Dumper/Dumper.so
#2 0xb708d77f in DD_dump () from /opt/server/lib/perl5/5.10.1/i686-linux-thread-multi/auto/Data/Dumper/Dumper.so
#3 0xb7090219 in XS_Data__Dumper_Dumpxs () from /opt/server/lib/perl5/5.10.1/i686-linux-thread-multi/auto/Data/Dumper/Dumper.so
#4 0xb767541e in Perl_pp_entersub () from /opt/server/lib/perl5/5.10.1/i686-linux-thread-multi/CORE/libperl.so
#5 0xb7673841 in Perl_runops_standard () from /opt/server/lib/perl5/5.10.1/i686-linux-thread-multi/CORE/libperl.so
#6 0xb760e500 in Perl_call_sv () from /opt/server/lib/perl5/5.10.1/i686-linux-thread-multi/CORE/libperl.so
#7 0xb760f284 in Perl_call_pv () from /opt/server/lib/perl5/5.10.1/i686-linux-thread-multi/CORE/libperl.so
#8 0xb71cf6ad in rlmperl_call () from /opt/server/radius/lib/rlm_perl.so
#9 0x08063524 in modcall ()
#10 0x0805ffe7 in indexed_modcall ()
#11 0x0806037c in module_authenticate ()
#12 0x0804f908 in rad_authenticate ()
#13 0x0806df65 in radius_handle_request ()
#14 0x080661d0 in request_handler_thread ()
#15 0xb75694c0 in start_thread () from /lib/i686/cmov/libpthread.so.0
#16 0xb731084e in clone () from /lib/i686/cmov/libc.so.6
bt #5:
#0 0xb771ef77 in Perl_newSVsv () from /opt/server/lib/perl5/5.10.1/i686-linux-thread-multi/CORE/libperl.so
#1 0xb7712020 in Perl_pp_aassign () from /opt/server/lib/perl5/5.10.1/i686-linux-thread-multi/CORE/libperl.so
#2 0xb770a841 in Perl_runops_standard () from /opt/server/lib/perl5/5.10.1/i686-linux-thread-multi/CORE/libperl.so
#3 0xb76a5500 in Perl_call_sv () from /opt/server/lib/perl5/5.10.1/i686-linux-thread-multi/CORE/libperl.so
#4 0xb76a6284 in Perl_call_pv () from /opt/server/lib/perl5/5.10.1/i686-linux-thread-multi/CORE/libperl.so
#5 0xb72666ad in rlmperl_call () from /opt/server/radius/lib/rlm_perl.so
#6 0x08063524 in modcall ()
#7 0x0805ffe7 in indexed_modcall ()
#8 0x0806037c in module_authenticate ()
#9 0x0804f908 in rad_authenticate ()
#10 0x0806df65 in radius_handle_request ()
#11 0x080661d0 in request_handler_thread ()
#12 0xb76004c0 in start_thread () from /lib/i686/cmov/libpthread.so.0
#13 0xb73a784e in clone () from /lib/i686/cmov/libc.so.6
bt #6:
#0 0xb76f4424 in __kernel_vsyscall ()
#1 0xb7228640 in raise () from /lib/i686/cmov/libc.so.6
#2 0xb722a018 in abort () from /lib/i686/cmov/libc.so.6
#3 0xb726548d in __libc_message () from /lib/i686/cmov/libc.so.6
#4 0xb726b764 in malloc_printerr () from /lib/i686/cmov/libc.so.6
#5 0xb726d966 in free () from /lib/i686/cmov/libc.so.6
#6 0xb762a1b1 in Perl_safesysfree () from /opt/server/lib/perl5/5.10.1/i686-linux-thread-multi/CORE/libperl.so
#7 0xb76560a8 in Perl_sv_clear () from /opt/server/lib/perl5/5.10.1/i686-linux-thread-multi/CORE/libperl.so
#8 0xb7656288 in Perl_sv_free2 () from /opt/server/lib/perl5/5.10.1/i686-linux-thread-multi/CORE/libperl.so
#9 0xb7028022 in XS_Sys__Syslog_closelog_xs () from /opt/server/lib/perl5/5.10.1/i686-linux-thread-multi/auto/Sys/Syslog/Syslog.so
#10 0xb764241e in Perl_pp_entersub () from /opt/server/lib/perl5/5.10.1/i686-linux-thread-multi/CORE/libperl.so
#11 0xb7640841 in Perl_runops_standard () from /opt/server/lib/perl5/5.10.1/i686-linux-thread-multi/CORE/libperl.so
#12 0xb75db500 in Perl_call_sv () from /opt/server/lib/perl5/5.10.1/i686-linux-thread-multi/CORE/libperl.so
#13 0xb75dc284 in Perl_call_pv () from /opt/server/lib/perl5/5.10.1/i686-linux-thread-multi/CORE/libperl.so
#14 0xb719c6ad in rlmperl_call () from /opt/server/radius/lib/rlm_perl.so
#15 0x08063524 in modcall ()
#16 0x0805ffe7 in indexed_modcall ()
#17 0x0806037c in module_authenticate ()
#18 0x0804f908 in rad_authenticate ()
#19 0x0806df65 in radius_handle_request ()
#20 0x080661d0 in request_handler_thread ()
#21 0xb75364c0 in start_thread () from /lib/i686/cmov/libpthread.so.0
#22 0xb72dd84e in clone () from /lib/i686/cmov/libc.so.6
Anatoly.